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Evidence Guide: TLIC4066A - Operate fuel tanker

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

TLIC4066A - Operate fuel tanker

What evidence can you provide to prove your understanding of each of the following citeria?

Recognise the characteristics of fuel and fuel tankers to ensure safe transfer and transport of fuel

  1. Properties of the fuel being transported are determined in accordance with emergency response documentation
  2. Hazards associated with the transport of fuel are clarified in accordance with emergency response documentation
  3. Hazardous atmosphere zones are identified in accordance with organisational requirements
  4. Functions of equipment fitted to a fuel tanker are identified
  5. Factors that cause static electricity are interpreted
  6. Switch loading is identified in accordance with industry procedures
Properties of the fuel being transported are determined in accordance with emergency response documentation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the transport of fuel are clarified in accordance with emergency response documentation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazardous atmosphere zones are identified in accordance with organisational requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Functions of equipment fitted to a fuel tanker are identified

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Factors that cause static electricity are interpreted

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Switch loading is identified in accordance with industry procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Comply with legislative and organisational requirements for safe transfer and transport of fuel

  1. UN number, product class, its packaging group and any sub-risks of the fuel being transported are identified in accordance with emergency response documentation
  2. Approved handler and approved filler requirements for the fuel being transported are identified in accordance with the current Australian Dangerous Goods (ADG) Code and Australian Institute of Petroleum (AIP) site requirements
UN number, product class, its packaging group and any sub-risks of the fuel being transported are identified in accordance with emergency response documentation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Approved handler and approved filler requirements for the fuel being transported are identified in accordance with the current Australian Dangerous Goods (ADG) Code and Australian Institute of Petroleum (AIP) site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Conduct pre-trip inspection

  1. Tanker is checked for current terminal entry compliance
  2. Tanker is checked to ensure DG compliance plate is attached to the tanker in accordance with current ADG Code requirements
  3. Tanker load transfer equipment is checked to confirm security and state of repair, and that all hoses are tested and tagged in accordance with current ADG Code requirements
  4. Tanker is checked to ensure safety equipment is accessible, properly maintained, and stowed and secured in accordance with current ADG Code requirements
  5. Tanker is checked to ensure personal protective equipment (PPE) is available, ready for use and meets current ADG Code requirements
  6. Tanker is checked to ensure dangerous goods placards are correct for the load and displayed in accordance with current ADG Code requirements
  7. Fire extinguisher is checked for current date and pressure gauge
  8. Shipping documentation is checked for accuracy and carried with emergency information in accordance with current ADG Code requirements
  9. Non-compliant vehicles and equipment are reported in accordance with organisational procedures
Tanker is checked for current terminal entry compliance

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is checked to ensure DG compliance plate is attached to the tanker in accordance with current ADG Code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker load transfer equipment is checked to confirm security and state of repair, and that all hoses are tested and tagged in accordance with current ADG Code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is checked to ensure safety equipment is accessible, properly maintained, and stowed and secured in accordance with current ADG Code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is checked to ensure personal protective equipment (PPE) is available, ready for use and meets current ADG Code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is checked to ensure dangerous goods placards are correct for the load and displayed in accordance with current ADG Code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Fire extinguisher is checked for current date and pressure gauge

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Shipping documentation is checked for accuracy and carried with emergency information in accordance with current ADG Code requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Non-compliant vehicles and equipment are reported in accordance with organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Perform tanker loading tests

  1. Tanker is driven into the loading site in accordance with site procedures
  2. Tanker is positioned to enable loading to be carried out in accordance with site procedures without injury to people or damage to property
  3. Park brake is applied, engine turned off and, where applicable, battery is isolated
  4. PPE is used in accordance with site and organisational procedures
  5. Transfer equipment is checked for compatibility
  6. Loading activities are controlled within level of responsibility, company regulations and legislative requirements
  7. Emergency procedures are followed in the event of a spill or leak during loading
  8. Static control measures are applied
Tanker is driven into the loading site in accordance with site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is positioned to enable loading to be carried out in accordance with site procedures without injury to people or damage to property

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Park brake is applied, engine turned off and, where applicable, battery is isolated

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

PPE is used in accordance with site and organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Transfer equipment is checked for compatibility

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Loading activities are controlled within level of responsibility, company regulations and legislative requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Emergency procedures are followed in the event of a spill or leak during loading

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Static control measures are applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Transport load to customer site

  1. Routes are planned to avoid congested areas, tunnels or areas where people may congregate and to maximise efficiency between delivery sites
  2. Any prescribed routes are followed in accordance with regulatory and organisational requirements
  3. Tanker is driven and manoeuvred in accordance with legal requirements, taking into consideration eco-driving techniques and exhibiting courtesy and professionalism toward other road users
  4. Action is taken to deal with traffic delays and diversions
  5. Legislative and organisational procedures are adhered to in driving, parking and leaving the tanker standing, or in the event of the tanker breaking down or stopping on a road
Routes are planned to avoid congested areas, tunnels or areas where people may congregate and to maximise efficiency between delivery sites

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Any prescribed routes are followed in accordance with regulatory and organisational requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is driven and manoeuvred in accordance with legal requirements, taking into consideration eco-driving techniques and exhibiting courtesy and professionalism toward other road users

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Action is taken to deal with traffic delays and diversions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Legislative and organisational procedures are adhered to in driving, parking and leaving the tanker standing, or in the event of the tanker breaking down or stopping on a road

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare site to accept delivery

  1. Pre-delivery assessment is made before entering the delivery site
  2. Site features that present a hazard and/or prevent delivery are rectified or reported in accordance with organisational requirements
  3. Any site instructions and/or restrictions are complied with
  4. Tanker is manoeuvred and positioned to ensure product can be delivered safely and efficiently
  5. Park brake is applied, engine turned off and, where applicable, battery is isolated
  6. PPE is used in accordance with site and organisational procedures and steps are taken to apply personal safety measures and manage potential hazards
  7. Delivery site is marked with signs and/or cones
Pre-delivery assessment is made before entering the delivery site

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Site features that present a hazard and/or prevent delivery are rectified or reported in accordance with organisational requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Any site instructions and/or restrictions are complied with

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is manoeuvred and positioned to ensure product can be delivered safely and efficiently

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Park brake is applied, engine turned off and, where applicable, battery is isolated

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

PPE is used in accordance with site and organisational procedures and steps are taken to apply personal safety measures and manage potential hazards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Delivery site is marked with signs and/or cones

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Manage the delivery

  1. Static control measures are applied
  2. Receiving vessel and components are checked for damage
  3. Contents are checked to ensure sufficient ullage exists for delivery
  4. Product type and quantity are confirmed against delivery documents
  5. Pressure gauges, valves, hoses and connections are checked for serviceability and leaks
  6. Quick shut emergency stop is checked as required
  7. Product is delivered in accordance with organisational and site procedures and special delivery instructions are observed
  8. Emergency procedures are followed in the event of a spill or leak during delivery
  9. After-dip of tank is conducted to ensure product is in correct tanks and load has been fully delivered
Static control measures are applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Receiving vessel and components are checked for damage

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Contents are checked to ensure sufficient ullage exists for delivery

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Product type and quantity are confirmed against delivery documents

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pressure gauges, valves, hoses and connections are checked for serviceability and leaks

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Quick shut emergency stop is checked as required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Product is delivered in accordance with organisational and site procedures and special delivery instructions are observed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Emergency procedures are followed in the event of a spill or leak during delivery

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

After-dip of tank is conducted to ensure product is in correct tanks and load has been fully delivered

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete post-delivery activities

  1. Product transfer equipment is disconnected in accordance with product type and organisational procedures
  2. Site is secured and restored to a clean and tidy condition in accordance with site procedures
  3. Delivery documentation is completed in accordance with organisational procedures
  4. Shipping documentation is amended to reflect changes in vehicle load
  5. Pre-departure inspection of tanker is conducted in accordance with organisational procedures
  6. Tanker is driven safely from site in accordance with site procedures
Product transfer equipment is disconnected in accordance with product type and organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Site is secured and restored to a clean and tidy condition in accordance with site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Delivery documentation is completed in accordance with organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Shipping documentation is amended to reflect changes in vehicle load

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Pre-departure inspection of tanker is conducted in accordance with organisational procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tanker is driven safely from site in accordance with site procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Follow procedures in emergencies

  1. Incident is reported to police or fire services as soon as possible
  2. Incident is reported to nominated person as soon as practicable in accordance with emergency plan
  3. Reasonable assistance is provided as required by an authorised officer or officer of the emergency services to deal with the situation
  4. Warnings are provided to other vehicles and persons in the vicinity who may be at risk
  5. Escape of fuel is prevented or minimised
  6. Incident is reported in accordance with legislative requirements or as nominated in emergency plan
Incident is reported to police or fire services as soon as possible

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incident is reported to nominated person as soon as practicable in accordance with emergency plan

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reasonable assistance is provided as required by an authorised officer or officer of the emergency services to deal with the situation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Warnings are provided to other vehicles and persons in the vicinity who may be at risk

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Escape of fuel is prevented or minimised

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incident is reported in accordance with legislative requirements or as nominated in emergency plan

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required knowledge and skills, the range statement and the assessment guidelines for this Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to workplace operations and satisfy holistically all of the requirements of the elements and performance criteria. The evidence required is specified as performance evidence and knowledge evidence.

Performance evidence:

Undertaking a pre-trip inspection of a fuel tanker

Correctly positioning a fuel tanker when loading and unloading

Correctly placarding a fuel tanker for the product being loaded

Using the required PPE for the product being transported

Preparing a route to maximise safety and efficiency and meet organisational route requirements

Using eco-driving techniques when operating a fuel tanker

Meeting customer requirements when delivering fuel to customer’s site

Safely unloading fuel at a customer site

Completing post-delivery activities

Knowledge evidence:

Techniques for loading and unloading a fuel tanker

Properties of the fuel to be carried

Relevant legislation and workplace procedures for transporting fuel

Procedures for dealing with an emergency

Context of and specific resources for assessment

Access is required to:

relevant and appropriate materials and equipment to meet the performance criteria

applicable documentation, including workplace procedures, regulations, codes of practice and operation manuals

Method of assessment

Practical assessment must occur:

in three different aspects of the job function in the workplace

with a fuel tanker that has current terminal entry compliance

ensuring written and verbal understanding of all classes to identify compatibility, e.g. tanker with product

A simulator is not suitable for final assessment of this unit of competency

Required Skills and Knowledge

REQUIRED KNOWLEDGE AND SKILLS

This describes the essential knowledge and skills required at the completion of this unit.

Required knowledge:

Relevant road rules, regulations, permit and licence requirements of the relevant state and territory roads and traffic authorities

Relevant OH&S and environmental procedures and regulations relating to fuel tanker operations

Relevant dangerous goods information pertaining to the use of fuel tankers

Workplace driving and operational instructions

Procedures to be followed in the event of a driving emergency and response to an emergency using a company transport emergency response plan (TERP)

Efficient driving techniques and eco-driving considerations

Techniques for safe delivery of fuel to a customer site

Factors that may cause traffic delays and diversions and related action that can be taken

Techniques and procedures for loading and unloading a fuel tanker safely

Factors involved in trip preparation

Workplace documentation

Required skills:

Correctly identify the product, and placard the fuel tanker accordingly

Communicate effectively with others in the workplace

Read and interpret instructions, procedures, information and signs relevant to operating a fuel tanker

Interpret and follow operational instructions and prioritise work

Complete documentation relating to operating a fuel tanker

Work collaboratively with others when operating fuel tankers

Adapt appropriately to cultural differences in the workplace and customer sites, including modes of behaviour and interaction with others

Implement contingency plans for unexpected events when operating a fuel tanker

Apply precautions and required actions to minimise, control or eliminate hazards that may exist when operating a fuel tanker

Monitor and anticipate traffic hazards and take appropriate action

Modify activities depending on differing operational contingencies, risk situations and environments

Apply fatigue management knowledge and techniques

Work systematically with required attention to detail without injury to self or others, or damage to goods or equipment

Operate and adapt to differences in equipment in accordance with standard operating procedures

Select and use required PPE, conforming to industry and OH&S standards

Monitor performance of tanker, its trailers and its equipment and take appropriate action where required

Service tanker ancillary equipment in terms of maintenance schedule and standard operating procedures

Range Statement

RANGE STATEMENT

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

Properties and hazards of fuel include:

effect of heat and pressure on the fuel when stored in a container

characteristics of fuel in a leak, fire situation or in the presence of static electricity

density

odour

expansion rates

upper and lower explosive limits

OH&S equipment fitted to a fuel tanker includes:

eyewash kit

fire extinguishers

emergency shutdown controls

emergency information holder

Fuel tanker vehicle includes:

any bulk road transport vehicle authorised to carry Class 3 combustible fuel

Loading and unloading sites include:

refinery

customer site

depot

Personal safety measures may include:

manual-lifting techniques

three points of contact when using ladders

correct use of safety rails and walkways

safety glasses

safety footwear

high visibility clothing

hearing protection

PPE required for the product class being transported

Product transfer equipment may include:

delivery hoses

scully systems

external piping and fittings

bonding devices

pressure vessels

master switch

valves

warning devices

brake interlock

Safety equipment includes:

fire extinguisher

spill kit

Eco driving includes:

observing speed limits

ensuring transmission control

using auxiliary braking systems

Factors that can cause traffic delays and diversions may include:

traffic accidents

flooded sections of road

road damage

bridge or tunnel damage

road works

building construction

emergency situations, such as bushfires

livestock movement

holiday traffic

road closures for utility works, such as electricity, water, sewerage and telecommunications

Depending on the type of organisation concerned and the local terminology used, workplace procedures may include:

company procedures

enterprise procedures

organisational procedures

established procedures

regulatory procedures

Documentation and records may include:

dangerous goods paperwork

emergency procedure guides or HB76 Handbook

dangerous goods licence

site inductions

state and territory heavy vehicle driving licence or permit requirements

state and territory road rules

workplace driving instructions and procedures

vehicle manufacturer instructions, specifications and recommended driving procedures, including pre-operational checks of vehicle

emergency procedures

transport emergency response plan (TERP)

vehicle work diaries or record books

Applicable procedures and codes may include:

Australian code for the transport of dangerous goods by road or rail: the current ADG Code

relevant state and territory:

roads and traffic authority driving regulations and licence or permit requirements pertaining to operating heavy vehicles on unsealed roads

road rules

OH&S legislation

fatigue management regulations

relevant terminal entry compliance regulations